Quality & Compliance

Quality & Compliance: The Standard of Certainty

For a procurement engineer or supply chain manager, “quality” is a risk-mitigation strategy.

Since 1952, FMP has operated with the belief that quality isn’t a department that inspects parts at the end of the line. It is a culture that dictates how material is received, how arcs are struck, and how every thousandth of an inch is documented. Over 70 years, FMP has earned its reputation as a partner where the paperwork is as precise as the machining.

ISO 9001:2015: The System of Repeatability

FMP doesn’t just “have” ISO — the company lives it. The quality management system ensures:

  • Root Cause Analysis: Non-conformances trigger system interrogation — not just fixes, but preventive corrective actions.
  • Process Control: Every job follows a strictly defined traveler. No step is skipped, no operation is improvised.
  • Risk-Based Thinking: Potential failure points (weld distortion, material hardening) are identified before fabrication begins.

Caterpillar Highest-Level Certification

Caterpillar’s supplier qualification process examines people, safety, financial health, and technological investment. Maintaining their highest level requires:

  • PPM defect rates approaching zero
  • Strict delivery window compliance
  • Integrated data transparency
  • Continuous improvement documentation

When FMP holds Caterpillar’s highest level, every other OEM knows they’re partnering with a shop that has already passed the most demanding evaluation in the industry.

AWS Welding Certifications

AWS D1.1 — Structural Steel The bedrock of heavy fabrication. Covers structural connections for mining, rail, and heavy machinery.

Non-Destructive Testing (NDT)

  • UT (Ultrasonic Testing) — High-frequency sound waves detecting internal voids, cracks, and inclusions
  • MT (Magnetic Particle) — Surface and near-surface discontinuities in ferromagnetic materials
  • PT (Liquid Penetrant) — Surface-breaking defects in stainless steel and non-porous materials

Total Material Traceability

Mill Test Reports (MTRs): Every plate entering the facility is accompanied by an MTR. Chemical composition and physical properties are verified against specifications before fabrication begins.

Heat Number Tracking: Each plate is tracked through every department:

  1. Cutting — Heat number transferred to every individual blank
  2. Forming — Logged on the traveler
  3. Welding — Heat numbers documented for each sub-assembly
  4. Shipment — MTRs matched to heat numbers on delivered parts

Audit-Ready

FMP doesn’t “prepare” for audits because the facility operates in a constant state of compliance. Customer quality teams are invited to Cudahy to walk the floor, review records, and interview technicians at any time.

Frequently Asked Questions

D1.1 is for general structural steel. D1.5 is the higher standard specifically for highway bridges — stricter material controls, more frequent NDT, and higher welder qualification standards.

Yes. Qualified procedures and CWI oversight for fracture-critical members as defined by AWS D1.5.

Yes. AWS-qualified procedures and certifications maintained for carbon steel, stainless steel, and aluminum.

Yes. FMP regularly coordinates with third-party inspectors for DOTs, insurance companies, and OEM quality teams — providing office space and full record access.

All measuring tools — from micrometers to the 50-ton crane scales — are on a managed calibration schedule traceable to NIST.

Immediate tag and quarantine. Non-Conformance Report (NCR) issued. Root-cause analysis determines if rework or scrap. Corrective actions prevent recurrence.